Product Overview
The GZB-1000H is a versatile semi-automatic lobe pump filling machine engineered for accurate filling of viscous, shear-sensitive, and particulate-laden products that require temperature-controlled processing. Equipped with an integrated heating system for the hopper and filling tube, this filling machine with heating ensures consistent product flow and optimal viscosity for products like peanut butter, honey, cream, lotion, jam, and other thick formulations. The lobe pump mechanism delivers a gentle, non-pulsating flow that preserves product integrity, making it ideal for products containing chunks, fibers, or delicate particulates. As a bench-top unit, this lobe pump filling machine offers exceptional flexibility for small to medium-scale production, laboratories, and food processing facilities. Its versatility extends to handling a wide range of products including oils (oil filling machine applications), juices (juice filling machine applications), honey (honey filling machine applications), and other liquid or semi-solid products. Whether used as a bottle filling machine for retail packaging or as a general-purpose filler for bulk containers, the GZB-1000H delivers precision, reliability, and ease of operation in a compact footprint.
|
|
Key Features
1. Heating System for Temperature-Sensitive Products
Integrated electric heating system maintains product temperature in the hopper and filling tube.
Adjustable temperature control (up to 90°C) ensures consistent viscosity for products like honey, peanut butter, and cream.
Prevents solidification or crystallization of products during the filling process, reducing waste and ensuring smooth operation.
Digital temperature display for precise monitoring and control.
2. Gentle Lobe Pump Action
Rotary lobe pump design provides smooth, non-pulsating flow, ideal for shear-sensitive products.
Handles products with chunks, fibers, and particulates without damaging them.
Preserves product integrity for peanut butter with peanut pieces, fruit jams with chunks, and creams with active ingredients.
3. Multi-Purpose Filling Capability
Functions as a juice filling machine for thin liquids, an oil filling machine for lubricants and edible oils, and a honey filling machine for viscous syrups.
Suitable for a wide viscosity range from thin liquids (juices, oils) to thick pastes (peanut butter, cream, jam).
Handles products containing solid particles up to 10 mm in size.
4. Semi-Automatic Operation
Simple foot pedal or push-button control for manual start; ideal for small batch production and R&D applications.
Adjustable filling volume and speed via digital control panel.
No bottle – no fill function prevents product waste.
Easy integration with manual or semi-automatic conveyor systems.
5. High Filling Accuracy
Volumetric lobe pump with servo motor control ensures consistent fill volumes.
Accuracy of ±0.5% to ±1% depending on product characteristics.
Adjustable flow rate to match different product viscosities and filling requirements.
6. Hygienic & Easy-to-Clean Design
Product contact parts made of 304 or 316L stainless steel, compliant with GMP and food safety standards.
Quick-disassembly of hopper, pump, and filling tube for fast cleaning between batches.
Smooth surfaces prevent product buildup and cross-contamination.
Suitable for food, cosmetic, and pharmaceutical applications.
7. Compact, Space-Saving Benchtop Design
Small footprint makes it ideal for laboratories, small production lines, and pilot plants.
Portable design allows easy relocation between workstations.
All-in-one unit with hopper, pump, and heating system integrated into a single chassis.
Lobe pumps
Pumping viscous liquids, slurries, and delicate or shear-sensitive fluids, such as food products, pharmaceuticals, and chemicals. Their large pumping cavities allow them to handle large solids without damage. Best for: Pumping viscous liquids, slurries, and delicate or shear-sensitive fluids, such as food products, pharmaceuticals, and chemicals. Their large pumping cavities allow them to handle large solids without damage.
|
Tri-lobe Rotors A common, general-purpose design that is good for clean mediums and can handle a higher volume than bi-wing models. |
|
Bi-wing Rotors A two-lobe design that provides a smooth, consistent flow and is suitable for viscous fluids with solids. |
|
Two-lobe Rotors This type is suitable for liquids with low hardness particles. |
Drawing:
Feature of rotary pumps:
Gentle Rotor Pump Action: Ideal for products with chunks, fibers, or high viscosity; delivers a smooth, non-pulsating flow that preserves product integrity.
Exceptional Accuracy: Provides highly repeatable fill volumes for both thick and thin liquids, minimizing product giveaway and ensuring cost control.
Hygienic & Easy to Clean: Constructed with stainless steel (SS304/316) contact parts and designed with quick-disassembly capabilities for fast changeover and cleaning.
User-Friendly PLC Control: An intuitive touchscreen interface allows for easy setup, storage of filling parameters.
