Product Overview

The XG-300W is a high-performance, fully automatic rotary capping machine engineered for precision and reliability in demanding production environments. Designed as the ultimate solution for High-speed Capping on filling lines, it excels in Cap Tightening and Cap Screwing for a vast range of containers. This robust Automatic Cap Tightener seamlessly integrates into Food & Beverage Bottling lines for mineral water, juice, and energy drinks, while its hygienic design and precise torque control also make it ideal for Cosmetic Packaging and Pharmaceutical Capping. Built to handle diverse cap types (snap-on, screw, sports caps) and container shapes, the XG-300W ensures consistent, secure seals critical for product integrity, shelf life, and consumer safety across industries, including demanding Chemical Container Sealing applications.

Features

1. High-Speed & Efficient Design

   • Multi-head rotary turret enables true High-speed Capping, achieving speeds of up to 300 bottles per minute to match modern filling line outputs.

   • Continuous motion operation minimizes container stress and maximizes production uptime.

   • Smooth integration with upstream filling and downstream labeling machines via synchronized conveyor control.

2. Versatile & Quick-Change Tooling

   • Handles a wide array of caps: plastic screw caps, aluminum roll-on (RO), pilfer-proof (ROPP), flip-top, and sports caps.

   • Quick-release chuck systems allow for rapid changeover between different cap sizes and styles, reducing downtime.

   • Adjustable height and centering mechanisms accommodate various bottle heights and neck finishes.

3. Robust & Hygienic Construction

   • Heavy-duty stainless steel (SS304) frame and food-grade contact parts ensure durability and compliance with Food & Beverage Bottling hygiene standards.

   • Enclosed design with easy-clean surfaces meets the stringent requirements for Pharmaceutical Capping and Cosmetic Packaging.

   • Corrosion-resistant components suitable for environments involved in Chemical Container Sealing.

4. Intelligent Automation & Control

   • User-friendly PLC with large touchscreen HMI for easy setup, recipe storage, and operation monitoring.

   • Automatic cap sorting and feeding system with cap presence detection ensures continuous operation.

   • Self-diagnostic functions with real-time alerts for low cap supply, torque deviations, or misfeeds.

   • Production data logging for output counting and Overall Equipment Effectiveness (OEE) tracking.

Technical Parameter

Drawing

Application

The XG-300W is a versatile Automatic Cap Tightener designed for high-speed sealing across critical industries:

• Food & Beverage Bottling:

  • Mineral Water & Spring Water: Sealing of standard PET bottle screw caps.

  • Juices & Nectars: Capping for both still and sensitive products requiring consistent seal integrity.

  • Energy & Sports Drinks: Reliable sealing of sports caps and flip-top closures on high-speed lines.

  • Soft Drinks & Carbonated Beverages: Precision Cap Tightening to contain carbonation pressure.

  • Edible Oils, Sauces, & Dairy: Secure sealing to prevent leakage and contamination.

• Pharmaceutical Capping:

  • Securely sealing medicine bottles (plastic or glass) with child-resistant (CRC) or tamper-evident caps.

  • Applying dripper inserts and screw caps for liquid formulations.

  • Meeting cGMP standards with cleanroom-compatible versions.

• Cosmetic Packaging:

  • Capping lotion bottles, shampoo/conditioner containers, and serum dispensers.

  • Handling a variety of luxury and functional closures for creams, gels, and sprays.

  • Ensuring precise, scratch-free tightening for high-end product presentation.

• Chemical Container Sealing:

  • Sealing household chemical bottles (detergents, cleaners).

  • Capping industrial chemical containers, ensuring leak-proof seals for safe transport and storage.

  • Handling aggressive products with compatible, corrosion-resistant machine components.

• Home & Personal Care:

  • Capping for liquid soap, hand sanitizer, and disinfectant bottles.

  • Sealing containers for automotive fluids (where applicable).