Description:

This advanced softgel encapsulation machine is engineered for the high-volume production of sealed softgels, designed to encapsulate oil-based liquids, suspensions, and pastes into a variety of shapes, sizes, and colors. Softgels are increasingly popular in global markets due to their rapid disintegration, high bioavailability, elegant appearance, and ease of swallowing, which help mask unpleasant tastes and improve patient compliance. Their sealed nature also effectively protects contents from oxidation, ensuring enhanced stability during storage and transport .

For manufacturers, our machine delivers the high productivity, accurate dosing, and consistent quality essential for competitive operations in the pharmaceutical, nutraceutical (health supplements), and cosmetic industries . It is also adaptable for use in other fields, such as the production of paintballs.

Features

High-Output Production:

Capable of producing up to 370 million softgels annually (model-dependent, based on 8-size oblong softgels at 3 rpm, running 24 hours/day for 300 days), meeting the demands of large-scale softgel manufacturing.

Precision Filling System:

An advanced linear transmission system in the dosing unit ensures high filling accuracy within ±2% and a superior encapsulation integrity rate exceeding 98%.

Hygienic Cooling & Lubrication:

An advanced water-cooling system minimizes the risk of airborne contamination. Micro-oil lubrication technology significantly reduces oil consumption, and when using vegetable oil for lubrication, washing may be omitted for unprinted softgels.

Premium Material Construction:

The softgel transfer system uses FDA-recognized food-grade conveyor belts that are non-toxic, non-stick, and easy to clean .

Molds are optimally designed and made from high-grade aeronautical alloy material, processed with high-precision CNC machining and special surface treatments to ensure an extended service life.

Stable & Reliable Operation:

Superior machining and assembly techniques guarantee consistent machine performance and high-quality softgel formation, resulting in excellent shape and a high machine-uptime rate.

User-Friendly & Compliant Design:

An automatic gelatin and feeding system reduces operator labor intensity and improves the working environment.

Parts in contact with medicinal solutions and gelatin are made from non-toxic, harmless, and non-shedding materials.

The design prioritizes operator safety, ease of operation, and simple cleaning, ensuring compliance with GMP standards .

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