Bespacker
Auto 32-channel counting machine
Specifications

Description

An automated counting machine is an essential piece of equipment designed for high-speed, precise counting of solid items like tablets, capsules, pills, and softgels, widely used in industries such as pharmaceutical packaging, food processing, and nutraceutical manufacturing.

These machines ensure accurate counting, helping to reduce product giveaway and maintain strict quality control on your production line. By automating the counting process, they significantly increase packaging efficiency and minimize human error, making them ideal for GMP-compliant environments in the pharmaceutical industry and beyond.

Key Features & Benefits

  • Precision Counting: Achieve counting accuracy rates of 99% or higher for a wide range of items, from small pharmaceutical capsules to larger food products, ensuring every container has the exact count.

  • High-Speed Operation: Boost your production output with capabilities reaching up to 100 bottles per minute, perfectly suited for high-volume production lines.

  • Versatile Application: Effortlessly handle various shapes and sizes, including round tablets, oblong capsules, and softgels. Their versatility also extends to counting nuts, candies, seeds, and small electronic components.

  • Hygienic & Compliant Design: Constructed with stainless steel contact surfaces, these machines are easy to clean and maintain, supporting adherence to GMP standards and ensuring product purity.

  • User-Friendly Operation: Touchscreen controls and simple quick-change parts, allowing for fast product changeovers and minimal operator training.

  • Complete Enclosure: A fully sealed design effectively protects internal electrical parts from dust and powder contamination.

  • Integrated Monitoring: The system automatically detects, alarms, and rejects units for conditions like missing bottles, filling errors, and fallen bottles.

Technical Parameter:

Model

XKYL-24

XKYL-32

XKYL-48

Capacity (max.)

120 bpm

130 bpm

150bpm

Air consumption

0.6Mpa 120L/min

0.6Mpa 200L/min

0.6Mpa 200L/min

Power

AC 220V 50Hz 0.9kW

AC 220V 50Hz 1kW

AC 220V 50Hz 1.3kW

Dimension

1900*1300*1700mm

1900*1300*1700mm

1500*1200*1700mm

Construction

SS316L (part in contact with products)+SS304

Optional:

Resists high-dust conditions with a specialized photoelectric sensing system.
Prevents static buildup to protect product integrity and equipment operation.
Monitors quality intelligently by detecting misshapen or damaged items.

Main configuration list:

Item

Manufacturer

Main motor

Taibang Electric Machinery Industry Group Co., Ltd.

Photoelectric sensor

Microchip chips from the United States, optoelectronic components from Taiwan

Counting photoelectric system

Microchip chips from the United States, optoelectronic components from Taiwan

pneumatic components

Airtac

Earth leakage protection

Schneider

Buttons

Schneider

Control panel

Microchip chips from the United States, optoelectronic components from Taiwan

Touch screen

MCGS