Capsule Filling Solution
From Powder/Liquid to Perfection: The Journey of Capsule Production – Filling Solution
Ever wondered how tiny capsules deliver precise doses of medicine, supplements, or wellness products? At Bespacker, we specialize in end-to-end capsule solutions, combining advanced technology with strict quality control. Here’s a look at the seamless process:
1. Capsule Filling
Hard Capsule Filling Machine:
Automatic filling solutions, like most industrial machinery, require monitoring—though a single operator can efficiently oversee multiple units.
The process unfolds in four key stages:
1). Capsule Separation: Empty capsules are precisely sown into filling bores and gently separated into caps and bodies using vacuum technology.
2). Ingredient Filling: The capsule bodies move to the powder hopper, where they are accurately filled with the required ingredients.
3). Capsule Closing: The caps and bodies are seamlessly rejoined under controlled pressure to ensure perfect closure.
4). Ejection: The finished capsules are smoothly discharged from the machine, ready for the next phase of production.
5). Polishing & Cleaning: Filled capsules are polished to remove residual powder, enhancing appearance and ensuring cleanliness for packaging.
Softgel Encapsulation Machine:
Softgel encapsulation machine expertly transforms prepared medicinal solutions into finished softgel capsules. It seamlessly fills the solution between two precision-formed gelatin ribbons, utilizing opposing molds to press and create capsules in a diverse range of sizes, shapes, and colors.
The encapsulation process is streamlined into four key stages:
1). Gelatin Ribbon Formation: The process begins with preparing a homogeneous gelatin mixture. This formulation, combining gelatin, plasticizers, and colorants, is then heated and cast into two continuous, flawless ribbons.
2). Fill Material Preparation: The active pharmaceutical fill material—whether an oil, solution, paste, or suspension—is precisely prepared and loaded into the machine's feeding system, ensuring accurate and consistent dosing.
3). Precision Encapsulation: The two gelatin ribbons converge at the rotating die system. Here, the fill material is injected and precisely encapsulated. The opposing molds simultaneously seal the capsule and define its final shape and size, after which the finished softgels are gently discharged.
4). Drying & Finishing: Newly formed capsules are conveyed through a controlled drying process to achieve the desired moisture content. This is followed by thorough cleaning, inspection, and final packaging, ready for distribution.
2. Quality Inspection
Vision inspection systems check for defects—weight variation, shape integrity, or surface flaws—to meet GMP, FDA, and EU standards.
3. Counting & Packaging
Capsules are automatically counted and packaged into blisters, bottles, or sachets, with options for serialization and anti-counterfeit labeling.
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